Concrete is porous and, if not waterproofed, absorbs water, waterborne contaminants and chemicals that can cause deterioration. lf you want to protect your concrete and ensure it has a long, serviceable life, waterproofing is essential. But how? What’s the best method and the best material? Kevin Yuers of Kryton International reports.
To make concrete really waterproof- which means both preventing water passage and resisting hydrostatic pressure — you can waterproof from the positive (exterior) side, negative (interior) side or from within the concrete itself (integral systems). Although the most widely used positive-side technology is sheet membrane waterproofing, its failures and limitations are also common and costly. Since the 1980s, many construction projects around the globe have used integral crystalline admixtures to waterproof concrete. Integral systems block water passage from any direction by working from the inside out, making the concrete itself the water barrier.
It can be difficult to keep up with advancements in both membranes and crystalline admixtures, and there have been substantial advancements in both technologies. Here’s a summary that can help make the choice more clear.
Sheet membrane systems
Cold-applied polymer-modified bitumen is a sheet membrane composed of polymer materials compounded with asphalt and attached to a polyethylene sheet. The polymer is integrated with the asphalt to create a more viscous and less temperature-sensitive elastic material compared to asphalt on its own. These sheets are self-adhering and eliminate the harmful toxins typically associated with asphalt adhesion. They also increase tensile strength, resistance to acidic soils, resilience, self—healing and bond ability.
Despite such advancements, disadvantages persist. Installation can be challenging as membranes require sealing, lapping, and finishing of seams at the corners, edges and between sheets. Additionally, sheet membranes must be applied to a smooth finish without voids, honeycombs or protrusions. As the membrane can puncture and tear during backfilling, protection boards must also be installed.
ln spite of all these drawbacks, sheet membranes have been the industry norm in waterproofing for many years — they still hold the majority of the market share. Their continued use is due to impact resistance, toughness and overall durability compared to other membrane options.
Liquid-applied membranes can be applied with a brush, spray, roller, trowel or squeegee, and usually contain urethane or polymeric asphalt (hot- or cold-applied) in a solvent base. These membranes are usually applied on the positive side of cured concrete and have high elastomeric properties. More recent technologies have also made negative-side applications possible.
Successful waterproofing with liquid-applied membranes depends on proper thickness and uniform application. They call for skilled, experienced labour to apply them, a clean and dry substrate —which can often be a construction environment challenge — a protection layer before backfilling, properly cured concrete to avoid problems with adhesion and blistering and, on horizontal applications, a subslab. Liquid-applied membranes deteriorate when exposed to UV radiation and cannot withstand foot traffic. The liquids themselves also contain toxic and hazardous volatile organic compounds (VOCs).
Although liquid—applied membranes work well on projects with multiple plane transitions, intricate geometric shapes and protrusions, they are typically only used when prefabricated sheets do not work.
For the past three decades, a new type of waterproofing has been used around the globe. These integral admixture systems are added at the batching plant or on-site and react chemically within the concrete. Instead of forming a barrier on the positive or negative side of concrete, they turn the concrete itself into a water barrier. Integral concrete waterproofing systems can be densifiers, water repellents or crystalline admixtures.
Densifiers react with the calcium hydroxide formed in hydration, creating another by-product that increases concrete density and slows water migration. They are typically not characterised as waterproofing materials or repellents because they have no ability to seal cracks and joints. Concrete under hydrostatic pressure requires additional waterproofing methods to protect it from damage and deterioration.
Water repellents are also known as ‘hydrophobic’. These products typically come in liquid form and include oils, hydrocarbons, stearates or other long-chain fatty acid derivatives. Although hydrophobic systems may perform satisfactorily for damp—proofing, they are less successful at resisting liquid under hydrostatic pressure. Induced stresses cause cracking in any concrete, which creates pathways for water passage. So the effectiveness of water repellents is highly dependent on the concrete itself.
Crystalline-based systems typically come in a dry, powdered form and are hydrophilic in nature. Unlike their hydrophobic counterparts, crystalline systems actually use available water to grow crystals inside concrete, effectively closing off pathways for moisture that can damage concrete. They block water from any direction because the concrete itself becomes the water barrier. The crystalline formula contains no VOCs and can be completely recycled when demolition occurs.
Additionally, crystalline admixtures offer installation advantages. Unlike traditional membrane waterproofing, which tends to be labour—intensive and expensive, crystalline admixtures can be shipped in dissolvable, pulpable bags that are thrown into the concrete batch during mixing. This speeds up the construction schedule and decreases labour costs by combining steps
with concrete placing.
Integral crystalline waterproofing systems should not be used in applications under constant movement. During the crystallisation process, crystals align in a three-dimensional array that breaks when subjected to excessive movement. Areas that
require flexibility and face recurring movement- such as plaza decks or rooftops – would be better waterproofed another way.
Selecting right product
Efficiency is the key to success in the construction industry and selecting the right concrete waterproofing product for the job can make or break a project’s timeline. Concrete waterproofing manufacturers are working more closely than ever with contractors to understand the unique needs of their project, and ensure they have the right technology to protect their structures.
Source: Concrete Magazine